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Detailed Rotor Balancing Process Equipment Preparation accelerometers, laser rpm sensor, mounting stand, software application, and additional tools. Connect the device to your PC using the USB interface and confirm the software installation. Mounting the Sensors Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports. Direct the laser speed sensor towards the rotor and affix reflective tape to the rotor surface to facilitate phase angle measurement. Launching the Software Open the Balanset application on your PC. Select the appropriate balancing mode: single-plane or two-plane, depending on the rotor type and your specific requirements. Measuring Initial Vibration Run the rotor up to its operating speed. The software will measure the vibration level, rotational speed, and phase angle. This data establishes the current imbalance condition. Mounting the Test Weight Halt the rotation and mount a test weight at a designated position on the rotor, with the weight's value entered into the software (usually in grams). Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase. Calculating the Correction Weight Based on the measured data, the software automatically calculates the correction weight parameters: mass and installation angle. The calculated values are presented on-screen in both numerical and graphical formats. Installing the Correction Weight Install the correction weight on the rotor according to the software's calculations. If necessary, perform intermediate checks to verify that the imbalance is being reduced. Verification and Balancing Completion After installing the correction weight, run the rotor again and check the residual vibration level. If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful. If the vibration is still outside acceptable limits, reiterate the process and fine-tune the compensating weight. Report Generation The program stores the balancing data, allowing you to generate and print a comprehensive report including vibration measurements, corrective weight details, and its angular placement. Post-Balancing Checklist Ensure all applied weights and attached sensors are firmly fixed in their designated positions. Confirm that the rotor spins freely and quietly, without any unusual sounds or vibrations. If the rotor is part of a complex mechanism, verify the proper interaction of all its components. Instagram:Youtube :Our website about Field balancing Machinio:Facebook:

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